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Go Back   Australian Ford Forums > Ford Australia Vehicles > Small and Mid Sized Cars > Fiesta, Festiva and Ka

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Old 15-01-2008, 10:49 PM   #1
Fled74
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Default Fun with Aluminium Sheet Part 2: Battery Cover

I was bored so I decided to take a few measurements and do this:



I made a cardboard template using the measurements and just cut a piece of aluminium (smaller than an A4 sheet) using tin snips, bent the ends down over a rounded table edge, and voila!

Aluminium is conductive, but the sheet doesn't touch the battery terminals. But just to provide a bit of insulation, the underside was sprayed with 2 heavy coats of black primer (i might use a sound deadening spray later). I'll do a bit more trimming around the terminals to give the cover more clearance.



I'll either clear coat the aluminium, or spray it white to match the car.

I have enough material left to make two more covers (supplied unpainted), so if anyone's interested, and will be at SFS this Feb 3rd, let me know.

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Old 15-01-2008, 11:38 PM   #2
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Nice 'n' neat job, très cool
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Old 18-01-2008, 07:29 PM   #3
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Thanks mate! Merci beaucoup.

So I take it nobody's interested? Oh well, I was gonna give 'em away for free.
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Old 19-01-2008, 10:22 AM   #4
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looks tidy! you must be getting very handy with the tin snips by now! :-)
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2004 Fiesta Zetec
Colorado Red

Elbach Lowered Coils - Rear sway bar - 12.5mm Axle Spacers - Rear disc brake conversion - 16" MP3 Rims
Tinted windows - Tinted Headlight surrounds - Clear side indicators- Phillips Xenon lighting - Colour Coded - ST Rear Spoiler - Smooth Rear Wiper - Ford leather gear knob & boot – Zetec S Sill Covers & Steering wheel - Leather centre armrest - Pioneer USB/CD player - JL Audio 4ch Amp, subwoofer & splits - Short aerial

The most "Standard" car I've ever owned!
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Old 20-01-2008, 12:01 AM   #5
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Quote:
Originally Posted by Adsy01
...you must be getting very handy with the tin snips by now! :-)
I like to take a break from the usual chewing gum and gaffa tape "mods" once in a while.

Speaking of which, check out this link!
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Old 22-01-2008, 03:00 PM   #6
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Looks the goods...

What's wrong with chewie and gaffa tape?? Works great on servers too!

Cover would be great, but I'm a little far to make it to SFS. Thanks for the offer though...
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